How To Use Die Cuts

Die-cuts to your scrapbook page are very an identical to stickers, aside from that they don't have adhesive on the again. So you'll deal with them like a sticky label or now not. I have right here an collection of die-cuts and a die-cut, some are just simple shapes, but a large number of them now have printing on them.Die cuts are cuts made using die which can be used in artistic ways, generally. Used for gifts and cards which are colourful a large number of the time, it is laborious to deny that a die cutter may be very useful however the question of how to make die cuts and not using a gadget is frequently person who comes up with those not keen to purchase right into a die...Learn how to create the perfect die-cut by learning the fundamentals and the usage of the following pointers. How to use Nestabilities dies | - The UK's perfect website for cardmaking. We cater for all cardmakers, inspiring you with 100s of trend-setting ideas from cards to papercrafts comparable to present...If you're a novice in card making and shouldn't have a large number of materials or equipment this instructional is made for you. Today I will be able to show you how easy it is to make beautiful cards simply using die cuts. This first phase will introduce you die cuts and the second vid.How to Use Our Die Cut Templates. December 10, 2013 By CF Staff 1 Comment. When you order a Company Folders product, our die-cut templates act as your canvas whilst you assemble your paintings. If you will have download your desired template however want help enhancing it or making use of your design, let this at hand...

Easy DIY Die Cuts: Say Goodbye to Your Die Cutter

An individual can use die cuts in scrapbooking work. This lets in a scrapbooker to make shapes for various pages in a scrapbook to be more aesthetically Although die reducing allows a manufacturing facility to make uniform materials, the paintings remains to be very meticulous. Factories require those cuts to depart very little...In die cutting, dies are templates with sharp edges that are pressed through a system to make uniform shapes in skinny fabrics like paper or material. Commercial die cutting machines can be used for steel and other onerous...Die cutting is ceaselessly used to fabricate distinctive shapes from rubber, plastic and foam materials. Before beginning a die slicing undertaking it is vital to talk about all explicit project requirements — together with whether rotary die or flatbed die cutting is the most efficient fit for the activity. Each slicing way has...Die reducing machines permit you to reduce shapes from paper, material, felt, chipboard and several other other materials. Personal die slicing machines are small, and can also be stored in your desk or paintings house. There are a large number of manufacturers to be had; you want to check out the different types to be had in each...

Easy DIY Die Cuts: Say Goodbye to Your Die Cutter

Die Cut Basics: Tips and Ideas - FeltMagnet - Crafts

Die slicing is used to produce field blanks and other corrugated board merchandise with difficult or difficult cuts and creases. Die cutters use clean and serrated metal strips called "rule" to minimize and crease the sheets of corrugated board. This direction describes the design and operation of platen...Die cuts are paper designs that are bought precut for scrapbooking. They might be flowers, letters, numbers, stars, or various other things. a die cutter is an system which cuts via for paper and it cuts out the entire shape. It makes large quantities of the same design in a bit of amount of time.A die lower is created via the usage of a sharp steel blade formed into a particular shape, then used to minimize during the paper. Think about how a steel cookie cutter would work; just replace the dough with paper.New to card making or papercraft and asking of yourself how to use a die slicing machine? In this article, we provide an explanation for what a die-cut system is and how to benefit from yours.A die slicing machine is a gadget designed to minimize fabrics, similar to paper, material, or steel to a specific form. These non-public die chopping machines can reduce out shapes that can then be used for a lot of projects together with scrapbooking, t-shirts, home made cards, quilts, or decorations for a celebration.

Flatbed Die Cutting Press and the Die Press Process

Flatbed die press being operated by worker.

Image credit score: Fabri-Tech Components, Inc.

Also referred to as steel rule die reducing, flatbed die slicing is a fabrication process which employs a flatbed die chopping press and steel rule dies to convert subject material into tradition shapes and designs. The procedure is appropriate for die slicing fabric, and a variety of different fabrics, including paper, plastic, metal, rubber (including slicing neoprene), composites, and laminates, and creating uniform portions for a lot of manufacturing packages.

Compared to different die cutting processes—e.g., rotary die chopping and laser reducing—flatbed chopping is more appropriate for processing thicker subject matter, producing larger parts, and finishing small orders or brief manufacturing runs. However, whilst flatbed die reducing demonstrates some advantages over rotary die reducing and laser chopping, some production programs are better suited to these other die slicing processes, equivalent to high-precision, intricate design, or wide run part manufacturing. The necessities and specs demanded by way of a specific die cutting software—e.g., fabrics, sizing, tolerances, prices, turnaround occasions, and so forth.—assist determine the type of die slicing process best suited to use for it.

While every kind has its advantages and downsides with regard to manufacturing, this article specializes in the flatbed die chopping process, outlining the fundamentals of the method, and the components and mechanics of the flatbed die reducing device. Additionally, the item explores more than a few flatbed die chopping capabilities and the advantages and limitations of the process.

The Flatbed Die Cutting Press and Process

For the flatbed die cutting process to run easily, and at optimal capability, a number of factors will have to be taken into consideration, such because the flatbed die reducing system’s configuration and settings, the material being cut and its homes, in addition to the type of steel rule die employed.

Overview of Press Components and Mechanics

Flatbed die reducing is one of those die slicing which utilizes custom-designed steel rule dies affixed to a flatbed press to convert metal and non-metal subject material. Flatbed die presses are available in mechanical, hydraulic, and electrical models and feature configurations which vary from utility to application. The typical setup for these presses features a feeder unit, an in-feed module, a reducing station and metal rule die meeting, phase extraction and waste removal gear, and a portions assortment and delivery machine.

The Feeder

The feeder—additionally referred to because the loader—makes use of suctioning, pulling, or pushing movements to transfer subject material from the feed tray or unwind stands to the in-feed module of the flatbed die press. Controlling the fabric’s movement and positioning as it enters the press’s die cutting station, the in-feed can also register person sheets and sections of subject material to the cutting station. Registering the material is helping to each ensure it is positioned appropriately within the press and save you reducing mistakes.

The Cutting Station

Within the reducing station, the custom-designed steel rule die assembly is affixed to an upper plate—i.e., the reducing head—and a lower counter plate—i.e., the click head—serves as a floor in opposition to which the die performs the chopping operation. Depending at the die cutting operation, the clicking head is designed to accommodate or work along side the tradition design of the metal rule die. Once the fabric enters the cutting station and is correctly situated beneath the slicing head, the cutting head begins a downward stroke which applies vertical force perpendicular to the plane of the material’s floor. The movement and force purpose the steel rule die to compress the material in opposition to the press head till the die’s edge penetrates the material. This action produces the desired cuts, perforations, scores, creases, or embossed designs at the subject material.

Stripping System

Afterward, scrap and waste subject material are got rid of, typically by way of a stripping system, from the die reduce designs, or an element extraction tool—e.g., a blank separator—removes the die lower design from the material. Die cut designs may also be ejected from the material via rubber strips or blocks—i.e., rubber ejectors—situated within the steel rule assembly. The flatbed die slicing machine additionally collects discrete die reduce parts, stacks die cut sheets, and rewinds die lower rolled fabrics onto spindles, and then conveys and delivers the die minimize designs down the production line for additional processing.

Timing and Control Systems

In flatbed die chopping machines, timing belts and digital keep an eye on methods observe and alter the reducing mechanism and chopping cycle to be sure the precision and consistency of the die lower. Flatbed die slicing techniques are designed and assembled in keeping with the particular die reducing and production application. They are to be had in offline or inline configurations, with the suitability of every configuration dependent on the specifications and requirements of the application.  

Offline, sheet-fed flatbed die slicing press.

Image credit: Jonco Industries, Inc.

Material Considerations

Flatbed die slicing is suitable for plenty of fabrics, together with cloth, fiber, paper, plastic, metallic, rubber, foam, foil, composites, and laminates. As hostile to rotary die chopping, flatbed die chopping is used to convert fabrics in each roll and sheet form. The form of subject material being transformed and its homes largely decide the optimal design of the steel rule die and chopping power, in addition to the suitability and potency of using the flatbed die cutting process for the specific utility.

In flatbed die cutting, the houses of the material being cut affect the design of the steel rule die’s innovative geometry and bevel. The subject material’s thickness and compressibility in large part resolve the thickness of the die and the duration and perspective of the die blade’s bevel. Thick, hard materials require a thicker die and a longer, more angled bevel, while skinny, comfortable materials utilize a thinner die and a shorter, less angled bevel. As flatbed die cutting is steadily used to lower thicker (>⅛ in.) and tougher fabrics, metal laws are normally designed with greater thicknesses, higher lengths, and steeper angles. Thicker and tougher materials additionally require greater drive than thinner and softer fabrics to properly and exactly reduce totally through the subject matter. As flatbed presses are able to exerting extra force—and as a result more chopping power—than rotary presses, they're better suited for slicing via such fabrics, in addition to cutting via softer and thinner fabrics.

Types of Steel Rule Dies

The flatbed die cutting process employs steel rule die assemblies to convert metal and non-metal subject material. A complete die meeting is composed of a metal rule—i.e., the reducing element of a die meeting shaped through a sharp-edged metallic strip bent right into a custom-designed form—and a die base—i.e., the service component of a die meeting into which the metal rule is fitted, permitting the rule of thumb to maintain its shape and form. Ejection rubber will also be fitted around or inside the metal rule in the die meeting to permit for simple elimination of the die minimize designs.

There are many forms of steel rule dies hired via flatbed presses, and determining the sort that are meant to be used in a particular flatbed die reducing utility requires several issues, together with the kind of subject matter being transformed, design and production specifications, and manufacturing amounts. Some of the forms of metal rule dies to be had include:

Blanking Combination Progressive Progressive feed dies

Blanking Dies: Also known as a shearing, stamping, or male/female die, a blanking die consists of an higher (feminine) section fitted with a custom-designed steel rule and a lower (male) section which comprises and inserts into the inner steel rule design. Although generally used to convert metal, it may be used for both comfortable and rigid fabrics.

Combination Dies: A mixture die comprises elements of a typical metal rule die, and blanking die. The metal rule cuts out the design’s outer perimeter, and the blanking element produces interior cutouts throughout the die minimize design.

Progressive Dies: A modern die is used when there are more than one chopping stations, each of which plays a number of separate operations to a die reduce part. Parts stay at the inventory material between every station until the overall operation, where they're minimize out of the fabric into discrete portions.

Progressive Feed Dies: A modern feed die is composed of metal regulations affixed to an extended die base. The die assembly feeds into the cutting station in increments and is used to die minimize the other parts and parts of a product.

Besides die kind, metal rule dies are differentiated in accordance with their bevel orientations, profiles, and finishes. A die’s bevel is classified in accordance with its angle and determines how the die’s blade cuts via a subject matter. The maximum commonplace orientation and profile for steel rule dies is a center face, middle bevel, which means the innovative is centered at the die’s blade. Die blades are also available with aspect face bevels (i.e., the cutting edge is positioned off-center, both to the left or proper aspect of the blade) or flush bevels (i.e., the leading edge is located in line with one of the blade’s faces), brief or lengthy bevels, skinny or broad bevels, and double or multiple bevels. Bevels are also to be had with more than a few metal finishes, such as drawn, ground, and polished, to assist the chopping procedure. While each and every bevel style offers some benefit, the specific die reducing and application and its necessities in large part resolve the optimum bevel orientation, profile, and finish.

Steel rule die meeting with rubber ejector subject material.

Image credit score: Accuzona Steel Rule Die, Inc.

Flatbed Die Cutting Capabilities

Flatbed die cutting is a fabrication process suitable for industries and corporations starting from gasket producers to packaging firms, labeling, and printing. The procedure can be utilized on a wide range of materials, including fabric, fiber, paper, plastic, steel, rubber, foam, foil, composites, and laminates, and offers a number of different die cutting features, similar to:

Through reducing Kiss slicing Perforating Scoring Creasing

Through Cutting: Also referred to as metal-to-metal die chopping or via reducing, through slicing is the type of die reducing by which the die cuts the design through all the subject matter. For adhesive covered materials, the face, adhesive, and backing material layer, and for multi-layered fabrics, all layers, are minimize through. The design is fully separated from the stock subject matter.

Kiss Cutting: For adhesive coated fabrics, kiss cutting is the type of die cutting through which the die cuts the design in the course of the face and adhesive subject matter layers, but not the backing subject matter layer. The die minimize design isn't fully separated from the inventory subject matter, however can be simply got rid of from the intact backing layer.

Perforating: Perforating is the type of die reducing by which the die cut design is held in position at the stock subject matter by means of a sequence of punched-in holes. The design is not absolutely separated from the stock subject material, but may also be simply detached alongside the perforated traces.

Scoring: Scoring is a converting process in which the die leaves an impression, indent, or partial minimize at a unmarried pressure point on the stock subject matter reasonably than slicing totally through it. The score in most cases best penetrates or cuts thru ≤50% of the material which reduces the thickness at the stress point, allowing for simple, square profile folds.

Creasing: Similar to scoring, creasing is a changing procedure in which the die creates a fold line on the inventory subject material. However, not like scoring, creasing reshapes the material to have an inward bending bulge between two parallel rigidity points. Having two stress points increases the flexibility of the material at the crease and reduces the amount of rigidity at the material at each level when it's folded.

Benefits of Flatbed Die Press Cutting

Compared to other varieties of die chopping, flatbed die reducing offers several benefits. These include:

Suitability for better and thicker fabrics

Sharper, crisper cuts

Minimal subject material deformation

Small order or short-run production

Decreased lead instances for more than one portions

Lower tooling costs

Flatbed die slicing presses are in a position to chopping intricate, custom designs with precision and accuracy on a variety of fabrics.  This manner it is a excellent process for custom paper die cutting, cloth, fiber, paper, plastic, metal and rubber cutting, as well as cutting of froth, foil, composites, and laminates. While the rotary die cutting procedure is simplest able to converting web or roll subject material, the flatbed die cutting procedure is capable of changing both roll and sheet subject material. Additionally, flatbed presses have more generous subject material size obstacles than rotary presses.

The capacity to reduce via better and thicker fabrics is not the one consideration when choosing to use the flatbed die slicing process for a particular die reducing utility. Especially for thicker materials, cuts produced by way of a flatbed press are in most cases sharper and crisper. The sharpness and crispness are because reducing power is carried out perpendicularly to the inventory subject material in flatbed die chopping, somewhat than cylindrically over the material as in rotary die cutting. The vertical motion of the flatbed press additionally leads to much less subject matter deformation and curvature as the stock subject material is maintained in the airplane of the press and is not pressured into or minimize on a curved surface.

Compared to rotary die cutting, flatbed die reducing is more cost-effective for small order and short-run production. Although now not relatively as sturdy, the custom-designed steel rule die assemblies required for the flatbed die reducing procedure are much less expensive to produce and obtain than the custom-designed rotary dies required for the rotary die cutting process. Additionally, metal rule dies are extra simply replaced inside flatbed presses than rotary dies are inside of rotary presses, allowing flatbed die chopping to have even shorter downtime between the production of different designs and portions. Altogether, the lower tooling costs and restricted downtime make flatbed die slicing extra suitable for low budget, a couple of part, or small run operations.

Limitations of Flatbed Die Cutting

While flatbed die slicing demonstrates benefits over different forms of die chopping, there also are obstacles to the method. Although appropriate for changing a wide range of materials, flatbed die cutting will not be suitable for all production packages, and other fabrication processes may be extra suitable and cost-effective. Flatbed die chopping is most often comparable to rotary die slicing when taking into account its cost-effectiveness and suitability for a specific production application. Summarized in Table 1 under are some comparisons between flatbed die reducing and rotary die cutting.

Table 1 – Comparisons between Flatbed Die Cutting and Rotary Die Cutting Processes Note: the “X” signifies which die cutting process has the advantage


Flatbed Die Cutting

Rotary Die Cutting




Cut Sharpness/Crispness



Multiple Operations (in line)



Downtime (for multiple parts)



Constant Cutting Speed/Pressure



Lower Tooling Costs (temporary)



Tooling Durability



Max. Material Sizes



Minimal Material Deformation



Max. Tonnage Pressures



Short/Small Production Runs



Long/Large Production Runs



As indicated in Table 1, above, in comparison to rotary die chopping, flatbed die reducing produces sharper and crisper cuts, however with typically much less precision and lower tolerances. While the decrease tooling costs of flatbed die reducing make it suitable for low funds and small production runs, rotary die chopping provides quicker turnaround and big production outputs due to the rotary press’s constant and continuous pressure, web feed, and cylinder rotations which make it more suitable for long-term and large-scale production operations. Additionally, whilst metal laws dies are relatively reasonably priced to rotary dies, they're additionally much less durable which will increase the need for replacement all the way through manufacturing runs, subsequently lengthening lead and turnaround occasions and increasing long-term tooling prices.


Outlined above are the fundamentals of the flatbed die cutting press and process, various flatbed die slicing capabilities, and one of the most components that should be considered by means of manufacturers and machine stores when deciding whether flatbed die reducing is probably the most optimal answer for their explicit die slicing application.

For additional information on domestic commercial and industrial providers, head over to the Thomas Supplier Discovery Platform, where you'll be able to explore knowledge on over 500,000 business and industrial suppliers, including over 1,600 die chopping carrier providers and over 300 metal rule die providers.


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